Argument 01
Why use a linear transfer system in manufacturing?
Benefits of linear transfer systems.
The decision to use automated assembly and its setup on a platform depends on the complexity of the end product. Manufacturing the end product is broken down into processing, assembly and sometimes also testing processes. If a large number of processing steps is needed, Linear Transfer Systems can map more process steps on one platform than, for example, rotary indexing tables. A linear arrangement for assembly processes is impressive, especially if assembly processes are not simply cyclical. Another positive is the low space requirement.
Answer 01
WEISS Linear Transfer Systems meet the requirements of modern production processes.
In its portfolio, WEISS offers four linear transfer systems with five different drive types. These easy-to-combine solutions cover nearly all application areas and industries. All transfer solutions have one thing in common: they are available as a complete solution, consisting of a transport segment, frame, control cabinet and mounting plates. What’s more: the systems are quick to start up thanks to the WEISS Application Software W.A.S. LS. They are pre-configured and pre-parameterized and are easy to connect to the higher-level system.
Argument 01
Why use a linear transfer system in manufacturing?
Benefits of linear transfer systems.
The decision to use automated assembly and its setup on a platform depends on the complexity of the end product. Manufacturing the end product is broken down into processing, assembly and sometimes also testing processes. If a large number of processing steps is needed, linear transfer systems can map more process steps on one platform than, for example, rotary indexing tables. A linear arrangement for assembly processes is impressive, especially if assembly processes are not simply cyclical. Another positive is the low space requirement.
Answer 01
Linear transfer systems from WEISS meet the requirements of modern production processes.
WEISS offers four linear transfer systems with five different drive types in its portfolio. These highly combinable solutions cover almost all areas of application and industries. All transfer solutions have one thing in common: they are available as a complete system, consisting of transport section, frame, control cabinet and mounting plates. What’s more, thanks to the use of WEISS Application Software W.A.S. LS , the systems can be put into operation quickly. They are pre-configured and pre-parameterized and easy to connect to the higher-level system.
Argument 02
Automating assembly with linear transfer systems?
Advantages of automating assembly processes.
Likely the most obvious advantage of automation is the time saved and therefore the increase in productivity. At the same time, automating processes achieves a consistent quality and output is increased both in terms of quality and quantity. Given the shortage of skilled workers, automated processes can guarantee future-proof production, even in wealthier countries, if they are easy to implement, program and maintain.
Answer 02
Gain valuable productive time and lower non-productive time.
Since the LS Linear Transfer Systems are preconfigured, pre-parameterised and modular when it comes to hardware, this saves the system integrator, system planner and therefore the plant operator valuable time during planning, installation and start-up. The time gained from an early start of production alone increases the possible output. The transport speed, precision and high availability equally contribute to quick system amortisation and high productivity.
Argument 02
Automating assembly with linear transfer systems?
Advantages of automating assembly processes.
Likely the most obvious advantage of automation is the time saved and therefore the increase in productivity. At the same time, automating processes achieves a consistent quality and output is increased both in terms of quality and quantity. Given the shortage of skilled workers, automated processes can guarantee future-proof production, even in wealthier countries, if they are easy to implement, program and maintain.
Answer 02
Gain valuable productive time and
lower non-productive time.
Since the LS linear transfer systems are pre-configured, pre-parameterized and modular when it comes to hardware, this saves the system integrator, system planner and therefore the plant operator valuable time during planning, installation and start-up. The time gained from an early start of production alone increases the possible output. The transport speed, precision and high availability equally contribute to quick system amortization and high productivity.
Argument 03
There are so many linear transfer systems.
Who can keep track?
A broad portfolio for a wide range of applications.
Linear Transfer Systems can fulfil assembly tasks with different requirements. The requirements vary from industry to industry and from workpiece to workpiece. The requirements for precision and speed are high in industries such as life sciences, pharmaceuticals or electronics. There are seasonal batch changes for lifestyle products. In the automotive industry alone, the workpiece weights can range from a few grams to up to 50 kilograms.
Answer 03
We meet the challenges of modern production with four linear transfer systems.
Since the requirements for an automated assembly line vary from end product to end product and are different depending on the batch in many industries, plant manufacturers and system integrators will find a partner in WEISS for nearly any task. Thanks to the four Linear Transfer Systems from the LS product series, which are either driven by a cam drive, belt section, link conveyor system, linear motor, with the patented eCam technology or a combination of these, WEISS has the right answer for a wide range of requirements. The portfolio offers solutions for quick process steps, high-precision requirements, heavy workpieces or high process forces. System integrators, plant manufacturers and machine manufacturers in particular, familiarise themselves with the modularity of Linear Transfer Systems and the WEISS Application Software so they can quickly and precisely respond to the requirements of system operators and end customers.
Argument 03
There are so many linear transfer systems.
Who can keep track?
A broad portfolio for a wide range of applications.
Linear transfer systems can fulfill assembly tasks with different requirements. The requirements vary from industry to industry and from workpiece to workpiece. The requirements for precision and speed are high in industries such as life sciences, pharmaceuticals or electronics. There are seasonal batch changes for lifestyle products. In the automotive industry alone, the workpiece weights can range from a few grams to up to 50 kilograms.
Answer 03
We meet the challenges of modern production with four linear transfer systems.
Since the requirements for an automated assembly line vary from end product to end product and are different depending on the batch in many industries, plant manufacturers and system integrators will find a partner in WEISS for nearly any task. Thanks to the four linear transfer systems from the LS product series, which are either driven by a cam drive, belt section, link conveyor system, linear motor, with the patented eCam technology or a combination of these, WEISS has the right answer for a wide range of requirements. The portfolio offers solutions for quick process steps, high-precision requirements, heavy workpieces or high process forces. System integrators, plant manufacturers and machine manufacturers in particular familiarize themselves with the modularity of linear transfer systems and the WEISS application software so they can quickly and precisely respond to the requirements of system operators and end customers.
Argument 04
The question of our time:
Which drive type is the best?
A broad portfolio for a wide range of applications.
Linear Transfer Systems can fulfil assembly tasks with different requirements. The requirements vary from industry to industry and from workpiece to workpiece. The requirements for precision and speed are high in industries such as life sciences, pharmaceuticals or electronics. There are batch changes for lifestyle products. In the automotive industry alone, the workpiece weights can range from a few grams to up to 50 kilograms.
Answer 04
We meet the challenges of modern production with four linear transfer systems.
Since the requirements for an automated assembly line vary from end product to end product and are different depending on the batch in many industries, plant manufacturers and system integrators will find a partner in WEISS for nearly any task. Thanks to the four Linear Transfer Systems from the LS product series, which are either driven by a cam drive, belt section, link conveyor system, linear motor, with the patented eCam technology or a combination of these, WEISS has the right answer for a wide range of requirements. The portfolio offers solutions for quick process steps, high-precision requirements, heavy workpieces or high process forces. System integrators, plant manufacturers and machine manufacturers in particular familiarise themselves with the modularity of Linear Transfer Systems and the WEISS Application Software so they can quickly and precisely respond to the requirements of system operators and end customers.
Argument 04
The question of our time:
Which drive type is the best?
A broad portfolio for a wide range of applications.
Linear transfer systems can fulfill assembly tasks with different requirements. The requirements vary from industry to industry and from workpiece to workpiece. The requirements for precision and speed are high in industries such as life sciences, pharmaceuticals or electronics. There are batch changes for lifestyle products. In the automotive industry alone, the workpiece weights can range from a few grams to up to 50 kilograms.
Answer 04
We meet the challenges of modern production with four linear transfer systems.
.
WEISS offers four linear transfer systems with five different drive types in its portfolio. These highly combinable solutions cover almost all areas of application and industries. All transfer solutions have one thing in common: they are available as a complete system, consisting of transport section, frame, control cabinet and mounting plates. What’s more, thanks to the use of WEISS Application Software W.A.S. LS , the systems can be put into operation quickly. They are pre-configured and pre-parameterized and easy to connect to the higher-level system.
Argument 05
Automating printed circuit board production with linear transfer systems?
Applications for the electronics industry.
Depending on the requirements and the desired goal, two of the WEISS Linear Transfer Systems can normally be considered for automating printed circuit board production. If identical parts are produced in large quantities, as with printed circuit board production, linear transfer systems impress with their efficiency and high degree of accuracy. Different processes, from preconfiguring and joining to quality control, can be mapped on one platform.
Argument 05
Automating printed circuit board production with linear transfer systems?
Applications for the electronics industry.
Depending on the requirements and the desired goal, two of the WEISS linear transfer systems can normally be considered for automating printed circuit board production. If identical parts are produced in large quantities, as with printed circuit board production, linear transfer systems impress with their efficiency and high degree of accuracy. Different processes, from pre-configuring to joining to quality control, can be mapped on one platform.
Argument 06
Printing small parts in series production?
Which platform does that?
Printing and joining processes.
High process forces can occur when printing and when joining or clipping in plugs and plastic connectors. The LS Hybrid Linear Transfer System, for example, absorbs process forces of up to 1,000 N, forming a solid basis for automated assembly processes where pressure is applied to the workpiece and therefore the workpiece carrier.
Argument 06
Printing small parts in series production?
Which platform does that?
Printing and joining processes.
High process forces can occur when printing and when joining or clipping in plugs and plastic connectors. The LS Hybrid linear transfer system, for example, absorbs process forces of up to 1,000 N, forming a solid basis for automated assembly processes where pressure is applied to the workpiece and therefore the workpiece carrier.
Argument 07
Connector assembly with a high press-in pressure.
How do I make it reliable?
Printing and joining processes.
High process forces can occur when printing and when joining or clipping in plugs and plastic connectors. The LS Hybrid Linear Transfer System, for example, absorbs process forces of up to 1,000 N, forming a solid basis for automated assembly processes where pressure is applied to the workpiece and therefore the workpiece carrier.
Argument 07
Connector assembly with a high press-in pressure.
How do I make it reliable?
Printing and joining processes.
High process forces can occur when printing and when joining or clipping in plugs and plastic connectors. The LS Hybrid linear transfer system, for example, absorbs process forces of up to 1,000 N, forming a solid basis for automated assembly processes where pressure is applied to the workpiece and therefore the workpiece carrier.
Argument 08
Which linear transfer system can I use to automate the assembly of a 10 kg workpiece?
High workpiece weights.
With the LS Hybrid, WEISS combines the linear motor with a belt drive and the cam drive known from rotary indexing tables. This combination allows different assembly processes to be mapped on one platform. The robust and reliable guide and the hardened drive cam, in particular, make high workpiece weights possible. And if the workpiece is even heavier, the LS Link link conveyor system is the right choice.
Argument 08
Which linear transfer system can I use to automate the assembly of a 10 kg workpiece?
High workpiece weights.
With the LS Hybrid, WEISS combines the linear motor with a belt drive and the cam drive known from rotary indexing tables. This combination allows different assembly processes to be mapped on one platform. The robust and reliable guide and the hardened drive cam in particular make high workpiece weights possible. And if the workpiece is even heavier, the LS Link link conveyor system is the right choice.
Argument 09
What does ± 0.03 mean for linear transfer systems?
Precision of linear transfer systems.
No matter which Linear Transfer Systems from WEISS you use, all systems are very precise within the framework of their drive type. The positioning accuracy is between ±0.02 and ±0.06 mm, depending on the system. However, since we at WEISS not only value a parameter such as precision, but also want the system to meet all requirements as best as possible, we answer the question about the most precise system with another question: “What do you want to automate?” In this way, we find the right solution together with you and ensure the greatest possible productivity and efficiency for you.
Argument 09
What does ± 0.03 mean for linear transfer systems?
Precision of linear transfer systems.
No matter which linear transfer system from WEISS you use, all systems are very precise within the framework of their drive type. The positioning accuracy is between ±0.02 and ±0.06 mm, depending on the system. However, since we at WEISS not only value a parameter like precision, but also want the system to meet all requirements as best as possible, we answer the question about the most precise system with another question: “What do you want to automate?” In this way, we find the right solution together with you and ensure the greatest possible productivity and efficiency for you.
Argument 10
Is it very stressful to integrate linear transfer systems in the system?
Integration into complete systems.
Especially because Linear Transfer Systems form the center or basis of automated assembly lines, high requirements are placed on them in terms of adaptation and integration. The footprint (i.e. the space required) of the four Linear Transfer Systems from WEISS – LS Link, LS280, LS One and LS Hybrid – is very small. The length of all systems can be adjusted. With LS One for example, the system can even be extended, for example when changing batches. Thanks to the W.A.S. control system, it is possible to easily connect all linear transfer systems to the higher-level system control. With W.A.S., users only access the data relevant to them. This makes the setup and start-up easier and ensures quick help, even remotely, in the case of service.
Argument 10
Is it very stressful to integrate linear transfer systems in the system?
Integration into complete systems.
Especially because linear transfer systems form the center or basis of automated assembly lines, high requirements are placed on them in terms of adaptation and integration. The footprint, i.e. the space required, of the four linear transfer systems from WEISS, LS Link, LS280, LS One and LS Hybrid, is very small. The length of all systems can be adjusted. With LS One, the system can even be extended, for example when changing batches. Thanks to the W.A.S. control system, it is possible to easily connect all linear transfer systems to the higher-level system control. With W.A.S., users only access the data relevant to them. This makes the setup and start-up easier, and ensures quick help, even remotely, in the case of service.
Argument 11
Why does it always take so long to start up linear transfer systems?
Easy start-up.
When developing a system, the start-up is one of the critical processes. This is where you can tell whether the setup planning and the interfaces of the individual components and to peripheral systems were set up correctly. With virtual start-up, uncertainties can be avoided, critical points or even errors can be detected early on so that work can be done quickly and smoothly at the installation site and during the physical setup.
Answer 11
START-UP FACILITATION AND
BEST-POSSIBLE PREPARATION.
It is not only the VIBN that facilitates the real start-up. WEISS engineers have already taken this process step into account when developing components and solutions. That is why the Linear Transfer Systems from WEISS are generally prepared according to the parameters provided by the customer. Every transfer system is pre-parameterised, preprogrammed and pre-commissioned in-house at WEISS so that the start of production can take place quickly. WEISS Application Software W.A.S. makes a crucial contribution here. It is prepared so that users only have to enter the parameters that are actually relevant to them. This can also be done without in-depth control system knowledge.
Argument 11
Why does it always take so long to start up linear transfer systems?
Easy start-up.
When developing a system, the start-up is one of the critical processes. This is where you can tell whether the setup planning and the interfaces of the individual components and to peripheral systems were set up correctly. With virtual start-up, uncertainties can be avoided, critical points or even errors can be detected early on so that work can be done quickly and smoothly at the installation site and during the physical setup.
Answer 11
Facilitate start-up and
prepare as well as possible.
.
It is not only the VIBN that facilitates the real start-up. WEISS engineers have already taken this process step into account when developing components and solutions. That is why the linear transfer systems from WEISS are generally prepared according to the parameters provided by the customer. Every transfer system is pre-parameterized, pre-programmed and pre-commissioned in-house at WEISS so that the start of production can take place quickly. WEISS application software W.A.S. makes a crucial contribution here. It is prepared so that users only have to enter the parameters that are actually relevant to them. This can also be done without in-depth control system knowledge.
Argument 12
What is W.A.S.?
The WEISS Application Software
explained in simple terms.
WEISS Application Software.
The W.A.S. LS control system from WEISS is software for facilitating start-up and setup. It offers a freely accessible interface to the higher-level system control. The user interface is clearly designed. The basic programming required for a Linear Transfer System occurs in-house at WEISS. This is how system integrators and users receive a prepared system. They can focus on inputs that are important for the customer process. Users and programmers only access the parameters that are important for them. Information and parameters that are irrelevant for you are not shown. This makes operation extremely simple and guarantees a high level of process reliability, as well as reliable start-up.
You focus on your process. We provide the suitable solution.
- Simple parameterisation through clear user guidance
- Simple PLC integration
- Simple and quick start-up, thanks to the preconfiguration
- Defining motion parameters of speed, acceleration, stop positions
- Use of prepared functional modules
- Simulation to check cycle times in advance
- Integrated safety functions
- Remote maintenance
- Error history
- Diagnostic options
Argument 12
What is W.A.S.? The WEISS Application Software explained in simple terms.
WEISS Application Software.
The W.A.S. LS control system from WEISS is software for facilitating start-up and setup. It offers a freely accessible interface to the higher-level system control. The user interface is clearly designed. The basic programming required for a linear transfer system occurs in-house at WEISS. This is how system integrators and users receive a prepared system. They can focus on inputs that are important for the customer process. Users and programmers only access the parameters that are important for them. Information and parameters that are irrelevant for you are not shown. This makes operation extremely simple and guarantees a high level of process reliability, as well as reliable start-up.
You focus on your process. We provide the suitable solution.
- Simple parameterization through clear user guidance
- Simple PLC integration
- Simple and quick start-up thanks to the pre-configuration
- Defining motion parameters of speed, acceleration, stop positions
- Use of prepared functional modules
- Simulation to check the cycle times in advance
- Integrated safety functions
- Remote maintenance
- Error history
- Diagnostic options
Argument 13
A batch change is pending.
Has the system been converted?
Designing process changes.
Preconfigured and ready to use without in-depth control system knowledge, the W.A.S. LS control system package makes the LS One into a maximum efficiency platform of the automation system. It offers a freely accessible interface to the higher-level system control. The user interface is clearly designed. Users can focus on inputs that are important for the customer process. Users and programmers only access the parameters that are important for them. Information and parameters that are irrelevant for them are not shown. This makes operation extremely simple and guarantees a high level of process reliability, as well as reliable start-up.
Thanks to the linear motor, the control system and basic programming, LS One can be reconfigured and adapted to new processes easily and quickly. If the assembly process changes due to a different workpiece, LS One can easily be reprogrammed, extended or shortened by exchanging motor segments. The same applies in the case of repairs. Instead of reinstalling the entire system, only the individual defective motor segment needs to be replaced.
Argument 13
A batch change is pending.
Has the system been converted?
Designing process changes.
Pre-configured and ready to use without in-depth control system knowledge, the W.A.S. LS control system package makes the LS One into a maximum efficiency platform of the automation system. It offers a freely accessible interface to the higher-level system control. The user interface is clearly designed. Users can focus on inputs that are important for the customer process. Users and programmers only access the parameters that are important for them. Information and parameters that are irrelevant for them are not shown. This makes operation extremely simple and guarantees a high level of process reliability, as well as reliable start-up.
Thanks to the linear motor, the control system and basic programming, LS One can be reconfigured and adapted to new processes easily and quickly. If the assembly process changes due to a different workpiece, LS One can easily be re-programmed or extended or shorted by exchanging motor segments. The same applies in the case of repairs. Instead of reinstalling the entire system, only the individual defective motor segment needs to be replaced.
Argument 14
Who can operate the control
system of a linear transfer system?
The W.A.S. LS control system from WEISS is software for facilitating start-up and setup. It offers a freely accessible interface to the higher-level system control. The user interface is clearly designed. The basic programming required for a Linear Transfer System occurs in-house at WEISS. This is how system integrators and users receive a prepared system. They can focus on inputs that are important for the customer process. Users and programmers only access the parameters that are important for them. Information and parameters that are irrelevant for you are not shown. This makes operation extremely simple and guarantees a high level of process reliability, as well as reliable start-up.
You focus on your process. We provide the suitable solution.
- Simple parameterisation through clear user guidance
- Simple PLC integration
- Simple and quick start-up, thanks to preconfiguration
- Defining motion parameters of speed, acceleration, stop positions
- Use of prepared functional modules
- Simulation to check cycle times in advance
- Integrated safety functions
- Remote maintenance
- Error history
- Diagnostic options
Argument 14
Who can operate the control system of a linear transfer system?
The W.A.S. LS control system from WEISS is software for facilitating start-up and setup. It offers a freely accessible interface to the higher-level system control. The user interface is clearly designed. The basic programming required for a Linear Transfer System occurs in-house at WEISS. This is how system integrators and users receive a prepared system. They can focus on inputs that are important for the customer process. Users and programmers only access the parameters that are important for them. Information and parameters that are irrelevant for you are not shown. This makes operation extremely simple and guarantees a high level of process reliability, as well as reliable start-up.
You focus on your process. We provide the suitable solution.
- Simple parameterisation through clear user guidance
- Simple PLC integration
- Simple and quick start-up, thanks to preconfiguration
- Defining motion parameters of speed, acceleration, stop positions
- Use of prepared functional modules
- Simulation to check cycle times in advance
- Integrated safety functions
- Remote maintenance
- Error history
- Diagnostic options
Argument 15
Where is my workpiece in the linear transfer system?
Workpiece identification.
RFID can be used for workpiece identification in the LS product family Linear Transfer Systems. It is always clear which workpiece is in which state at which position. Moreover, additional information relevant to the process or product can be saved on RFID chips. This information is easily read out at predefined positions on the Linear Transfer Systems where corresponding readers have been installed.
Argument 15
Where is my workpiece in the linear transfer system?
Workpiece identification.
RFID can be used for workpiece identification in the LS product family linear transfer systems. It is always transparent which workpiece is in which state at which position. Moreover, additional information relevant to the process or product can be saved on RFID chips. This information is easily read out at pre-defined positions on the linear transfer system where corresponding readers have been installed.
Argument 16
What do I use? What linear transfer system is suitable for me?
Application-specific consultation.
Due to the broad portfolio that WEISS offers for automating assembly processes, it is key to analyse the customer application. This is the only way that we can find the right solution together with you. In the process, we delve into the technical parameters and economic framework conditions you set. Our Application Engineering team designs the component, system or subsystem according to your specifications. Along the way, we rely on our years of expertise and work in an interdisciplinary fashion. National borders or crossing oceans pose no problem here. At WEISS, we communicate globally so we can always offer the right solution to our customers. We draw on modern development and simulation methods in the R & D field, and in the future also increasingly on productivity comparisons.
Argument 16
What do I use? What linear transfer system is suitable for me?
Application-specific consultation.
Due to the broad portfolio that WEISS offers for automating assembly processes, it is key to analyze the customer application. This is the only way that we can find the right solution together with you. In the process, we delve into the technical parameters and economic framework conditions you set. Our Application Engineering team designs the component, system or subsystem according to your specifications. Along the way, we rely on our years of expertise and work in an interdisciplinary fashion. National borders or crossing oceans pose no problem here. At WEISS, we communicate globally so we can always offer the right solution to our customers. We draw on modern development and simulation methods in the R&D field, and in the future also increasingly on productivity comparisons.
Would you like an individual consultation?
Argument 17
Do I have to make the right mounting plates for my linear transfer system myself?
Complete systems.
WEISS delivers its linear transfer systems as complete systems. What does that mean? In addition to the transport section, the complete package also includes the frame, control cabinet, workpiece carriers, workpiece carrier plates, mounting plates, the control system and preparation on the software side. You simply give us your requirements, such as for the mounting plates or the process parameters, and we set up the Linear Transfer System accordingly.
Learn more about the Linear Transfer System.
Argument 17
Do I have to make the right mounting plates for my linear transfer system myself?
Complete systems.
WEISS delivers its linear transfer systems as complete systems. What does that mean? In addition to the transport section, the complete package also includes the frame, control cabinet, workpiece carriers, workpiece carrier plates, mounting plates, the control system and the software-side preparation. You simply give us your requirements, such as for the mounting plates or the process parameters, and we set up the linear transfer system accordingly.
Learn more about the linear transfer systems.