Direct-drive
Linear transfer system
LS One

DESCRIPTION

WEISS prepares, configures and delivers the LS One linear transfer system as a complete system for Plug and Produce. Alongside a robust frame and control cabinet, customer-specific mounting plates and workpiece carrier plates are included.

LS One is a direct-drive linear transfer system for assembly tasks with maximum precision and flexibility. Thanks to the linear motor module, the movements of each workpiece carrier can be programmed independently and freely The linear motor transfer system is flexible in configuration, pre-parameterized and easy to put into operation.

  • Pre-parameterized and pre-programmed complete system
  • W.A.S. software for start-up, control and integration
  • Repeatability of ±0.03 mm (x- & y-directions)
  • Max. Max. load of 5 kg
  • Modular configuration (length & equipment)
  • Reconfigurable and expandable for even more flexibility

Direct drive
Linear transfer
system
LS One

DESCRIPTION

WEISS prepares, configures and delivers the LS One linear transfer system as a complete system for Plug and Produce. Alongside a robust frame and control cabinet, customer-specific mounting plates and workpiece carrier plates are included.

LS One is a direct-drive linear transfer system for assembly tasks with maximum precision and flexibility. Thanks to the linear motor module, the movements of each workpiece carrier can be programmed independently and freely The linear motor transfer system is flexible in configuration, pre-parameterized and easy to put into operation.

  • Pre-parameterized and pre-programmed complete system
  • W.A.S. software for start-up, control and integration
  • Repeatability of ±0.03 mm (x- & y-directions)
  • Max. Max. load of 5 kg
  • Modular configuration (length & equipment)
  • Reconfigurable and expandable for even more flexibility

Repeatability x- & y-direction

± 0.03mm

Repeatability x- & y-direction

± 0.03mm

max. load

5kg

max. load

5kg

max. speed

4m/s

max. speed

4m/s

max. process forces

300N

max. process forces

300N

Area of application

Assembly tasks with a high number of variants, where different process times have to be mapped on one platform.

FIELDS OF APPLICATION

In battery pack assembly (small to large), with frequent batch changes, in the consumer goods, electronics or pharmaceutical industries.

Technical INFORMATION.
direct-drive
Linear transfer system LS One.

Find out more about the performance data, interfaces, dimensions and technical data of the LS One.
Max. load 5 kg
Process forces (centered on
WC without support)¹		 Up to 300 N
Installation position Horizontal
Structure Oval with 180° corner
Direction of movement Counterclockwise (CCW) and clockwise (CW)
workpiece carrier
Plate length		 Min. 114 mm
Max. no limit
Multiple nests per WC possible
Linear motor module
repeatability
X- and Y-direction²		 ±0.03 mm
Linear motor module
Repeatability
Z-direction²		 ±0.05 mm
Linear motor module
max. acceleration² 		30 m/s²
Max. Speed² 4 m/s
Max. Amount of work-
piece carriers per system		 64 pieces
Complete wiring Yes
Expandability Modular design


1 Depending on the application, the maximum process forces may deviate.
2 Data valid for systems in warmed-up state. The final motion data depends on the respective customer load.

 
Power supply 200-480 V / 50-60 Hz
Fieldbus interfaces EtherCAT
PROFINET
EtherNet/IP
Ethernet POWERLINK
Workpiece carrier detection RFID (optional)

 
Linear motor module
  • Multiprocessing: simple change of process stations
    (number of stations and position of stations)
  • Freely programmable positioning
    (freely definable process station)
  • WC grouping
  • Individual processing of nests (each process station processes one nest, even if several are on one WC)
  • Parallel processing of nests (multiple process stations
    process multiple nests at the same time on one WC)
  • Intermediate WC buffering

 

 

 
Safe Motion
  • STO (SIL2, PLd)
  • STO function can be applied to individual or several
    motor segments

 
WEISS
Application Software
  • Incl. W.A.S. LS
Software features
  • Extensive monitoring functions
  • Integrated manual teach options (automatic positioning
    to a master WC; offline teach position of each WC)
  • Web-based user interface
Services
  • Remote maintenance
  • Worldwide service

Basic modules incl.
standard frame
W x H x D
  • Linear motor module length 660 mm:
    660 mm x 1,067 mm x 870 mm
  • Linear motor module length 1,320 mm:
    1,320 mm x 1,067 mm x 870 mm
  • Redirection module:
    760 mm x 1,067 mm x 870 mm
Workpiece carrier
W * H * D
  • 114 mm x 190.6 mm x 99 mm

 

The specified technical data may vary depending on the application.

Technical INFORMATION.
Direct-drive
Linear-
transfer-
system LS One.

Find out more about the performance data, interfaces, dimensions and technical data of the LS One.
Max. load 5 kg
Process forces (centered on
WC without support)¹		 Up to 300 N
Installation position Horizontal
Structure Oval with 180° corner
Direction of movement Counterclockwise (CCW) and clockwise (CW)
workpiece carrier
Plate length		 Min. 114 mm
Max. no limit
Multiple nests per WC possible
Linear motor module
repeatability
X- and Y-direction²		 ±0.03 mm
Linear motor module
repeatability
Z-direction ²		 ±0.05 mm
Linear motor module
max. acceleration² 		30 m/s²
Max. Speed² 4 m/s
Max. Amount of work-
piece carriers per system		 64 pieces
Complete wiring Yes
Expandability Modular design

1 Depending on the application, the maximum process forces may deviate.
2 Data valid for systems in warmed-up state. The final motion data depends on the respective customer load.

 
Power supply 200-480 V / 50-60 Hz
Fieldbus interfaces EtherCAT
PROFINET
EtherNet/IP
Ethernet POWERLINK
Workpiece carrier detection RFID (optional)

 

 
Linear motor module
  • Multiprocessing: simple change of process stations
    (number of stations and position of stations)
  • Freely programmable positioning
    (freely definable process station)
  • WC grouping
  • Individual processing of nests (each process station processes one nest, even if several are on one WC)
  • Parallel processing of nests (multiple process stations
    process multiple nests at the same time on one WC)
  • Intermediate WC buffering

 

 

 
Safe Motion
  • STO (SIL2, PLd)
  • STO function can be applied to individual or several
    motor segments

 
WEISS
Application Software
  • Incl. W.A.S. LS
Software features
  • Extensive monitoring functions
  • Integrated manual teach options (automatic positioning
    to a master WC; offline teach position of each WC)
  • Web-based user interface
Services
  • Remote maintenance
  • Worldwide service

Basic modules incl.
standard frame
W x H x D
  • Linear motor module length 660 mm:
    660 mm x 1,067 mm x 870 mm
  • Linear motor module length 1,320 mm:
    1,320 mm x 1,067 mm x 870 mm
  • Redirection module:
    760 mm x 1,067 mm x 870 mm
Workpiece carrier
W * H * D
  • 114 mm x 190.6 mm x 99 mm

 

DOWNLOADS
Direct-drive
Linear transfer system LS One.

Discover our extensive collection of useful PDFs and data!
Here you will find everything from
certificates and product brochures to technical data sheets for the LS One direct-drive Linear Transfer System.
Technical data sheet PDF Download (en) Download (en)
Construction file 2.2 m System STEP Download (en) Download (en)
Construction file 3.5 m System STEP Download (en) Download (en)
Construction file 5.5 m System STEP Download (en) Download (en)
Brochure PDF Download (en) Download (de)
Info sheet PDF Download (en) Download (de)
Overview Linear Transfer Systems PDF Download (en) Download (de)

DOWNLOADS
direct-drive
Linear-
transfer-
system
LS One.

Discover our extensive collection of useful PDFs and data! Here you will find everything from certificates and product brochures to technical data sheets for the LS One direct-drive Linear Transfer System.
Technical data sheet PDF Download (en) Download (en)
Construction file 2.2 m System STEP Download (en) Download (en)
Construction file 3.5 m System STEP Download (en) Download (en)
Construction file 5.5 m System STEP Download (en) Download (en)
Brochure PDF Download (en) Download (de)
Info sheet PDF Download (en) Download (de)
Overview of linear transfer systems PDF Download (en) Download (de)
COMPLETE SOLUTION.PREPROGRAMMED.
PREPARAMETERIZED.
PRECOMMISSIONED.
LS ONETHE FUTURE IS THIS EASY.
COMPLETE
SOLUTION.
PRE-PROGRAMMED.
PRE-PARAMETERIZED.
PRE-COMMISSIONED.
LS ONETHE FUTURE IS THIS EASY.

FUTURE IS THIS EASY.
Boost overall performance
with the LS One complete system

Automated assembly systems facilitate the efficient manufacture of many products. LS One from WEISS offers you the ideal basis for designing flexible, precise and efficient processes – even with changing requirements. The direct-drive Linear Transfer System makes your system future-proof.

FUTURE IS SIMPLE.
With the complete
system LS One
Increase overall
performance.

Automated assembly systems facilitate the efficient manufacture of many products. LS One from WEISS offers you the ideal basis for designing flexible, precise and efficient processes – even with changing requirements. The direct-drive Linear Transfer System makes your system future-proof.

Increase productivity

the flexible concept of LS One creates more time for the individual process stations or a higher output.

Fast - acceleration of 30 m/s², speed of 4 m/s
Precise - repeatability of ±0.03 mm (x/y direction) and integrated cooling system
Strong - up to 5 kg load per workpiece carrier

EFFICIENCY
Benefits

LS One shortens set-up times, its small footprint ensures optimum space utilization.

Plug and Produce - Pre-programmed, pre-parameterized and pre-commissioned
Easy to Use - WEISS software solutions (W.A.S. LS One) significantly reduce complexity
Re-Use - Conversion of existing systems to modified processes
Modular - motor sections can be exchanged at any time without dismantling the system
Individual - free programmability of the workpiece carriers
Adaptable - workpiece carriers can be added

The high level of adaptability facilitates the planning process, while standardized and coordinated interfaces simplify integration.

INCREASE FLEXIBILITY

ENABLE CONNECTIVITY

As part of an assembly line, connectivity is crucial on both the
software side in relation of interfaces and peripheral hardware.

Interfaces - Ethernet Powerlink or EtherCAT, EtherNet/P and ProfiNet real-time capable
Control - W.A.S. for easy integration into the higher-level system control
Extension - Compatible with other WEISS solutions

Increase productivity

the flexible concept of LS One creates more time for the individual process stations or a higher output.

Fast - acceleration of 30 m/s², speed of 4 m/s
Precise - repeat accuracy of ±0.03 mm (x/y direction) and integrated cooling system
Strong - up to 5 kg load per workpiece carrier

EFFICIENCY
Benefits

LS One shortens
setup times, the small footprint ensures optimum space utilization.

Plug and Produce - Pre-programmed, pre-parameterized and pre-commissioned
Easy to Use - WEISS software solutions (W.A.S. LS One) significantly reduce complexity
Re-Use - Conversion of existing systems to modified processes
Modular - motor segments can be replaced at any time without dismantling the system
Individual - freely programmable workpiece carriers
Adaptable - workpiece carriers can be added

The high level of adaptability facilitates the planning process, while standardized and coordinated interfaces simplify integration.

INCREASE FLEXIBILITY

ENABLE CONNECTIVITY

As part of an assembly system, connectivity is essential on both the
software side in terms of interfaces and peripheral hardware.

Interfaces - Ethernet Powerlink or EtherCAT, EtherNet/P and ProfiNet real-time capable
Control - W.A.S. for uncomplicated integration into the higher-level system control
Extension - Compatible with other WEISS solutions

LET’S DISCUSS
YOUR USE CASE!

LET’S
DISCUSS
YOUR USE CASE!

For questions, further information or specific offers for LS One, please contact our team of experts. We will support you in selecting a suitable combination with an application-specific design.

For questions, further information or specific offers for LS One, please contact our team of experts. We will support you in selecting a suitable combination with an application-specific design.

SIMPLICITY.
Exploit the potential of the
LS One Linear Transfer System.

The Linear Transfer System LS one can be flexibly adapted to the process requirements. Its set-up, integration and operation via the WEISS application software are as user-friendly as possible. W.A.S. makes the start-up and operation of the direct drive Linear Transfer System easy. What’s more, when shipped, LS One is already pre-parameterised, preprogrammed and pre-commissioned in line with customer information.

SIMPLICITY.
Exploiting the potential
of the linear transfer
system LS One.

The Linear Transfer System LS one can be flexibly adapted to the process requirements. Its set-up, integration and operation via the WEISS application software are as user-friendly as possible. W.A.S. makes the start-up and operation of the direct drive Linear Transfer System easy. What’s more, when shipped, LS One is already pre-parameterised, preprogrammed and pre-commissioned in line with customer information.

Since Linear Transfer Systems are always part of an overall line, WEISS developed LS One to be quickly and easily integrated with the W.A.S. control package. Users do not need in-depth knowledge of control systems here. They only have to set the parameters that are relevant for them. With W.A.S., LS One is pre-parameterized, pre-programmed and pre-commissioned when shipped.

The software makes the difference.
Simplicity
OF INTEGRATION.

move
Whereas plant manufacturers and operators have to become familiar with the control system of conventional transfer systems and plan and implement their integration into the overall system on their own, LS One from WEISS is quick and easy to integrate. W.A.S. simplifies integration and communication between systems. It is already prepared, and users only access the individual parameters that are important to them.

The software makes the difference.
Simplicity
OF INTEGRATION.

move
All WEISS linear transfer systems are delivered with the W.A.S. WEISS application software as standard. It supports simple integration. The software creates the prerequisites for communication between independent systems. The individual parameters are pre-set and users only have to adjust them for the relevant values.

The software makes the difference.
Simplicity, speed
& reliability.

move
Since linear transfer systems are always part of an overall line, WEISS developed LS One to be quickly and easily integrated with the W.A.S. control package.

The software makes the difference.
Simplicity
OF INTEGRATION.

move
W.A.S. simplifies integration and communication between systems. It is already prepared, and users only access the individual parameters that are important to them.

The software makes the difference.
Simplicity
OF INTEGRATION.

move
All WEISS linear transfer systems are delivered with the W.A.S. WEISS application software as standard. It supports simple integration.

The software makes the difference.
Simplicity, speed &
Reliability.

move

FREEDOM.
Fast adaptability of hardware and software.

In industries such as life sciences, pharmaceuticals and electronics, Requirements are strict and product life cycles are short. This requires solutions that flexibly adapt to changes. This is why LS One is reconfigurable as needed. Each workpiece carrier can be directly and individually controlled and is freely programmable. LS One can also be expanded or shortened at any time by simply adding or removing individual motor segments. This allows highly complex assembly operations to be adapted to the given requirements.

FREEDOM.
Fast adaptability of hardware and software.

In industries such as life sciences, pharmaceuticals and electronics, Requirements are strict and product life cycles are short. This requires solutions that flexibly adapt to changes. This is why LS One is reconfigurable as needed. Each workpiece carrier can be directly and individually controlled and is freely programmable. LS One can also be expanded or shortened at any time by simply adding or removing individual motor segments. This allows highly complex assembly operations to be adapted to the given requirements.

With grouping, the workpiece carriers are stopped at a freely selectable position and combined into groups. These groups can then be moved further as a unit and separated again later.

MASTER FREEDOM
BY CONTROLLING
MOTION SCENARIOS
Grouping

move
Nesting permits several processing steps to be performed on one workpiece carrier. In the process, the workpiece carrier is only moved slightly forward or backward in order to optimally position the workpiece for processing in the smallest space with the greatest possible output.

MASTER FREEDOM
BY CONTROLLING
MOTION SCENARIOS
Nesting

move
During tracking, the movement of the workpiece carrier extends the tool’s travel path. The workpiece carrier moves in line with the pick-and-place module, for example, and extends the workable area on the workpiece carrier.

MASTER FREEDOM
BY CONTROLLING
MOTION SCENARIOS
TRACKING

move
Depending on the application, the pre-programmed movement scenarios can be individually combined with each other or adapted to certain conditions. This way, complex end products or assembly steps with different process times can be mapped on LS One in a single system.

MASTER FREEDOM
BY CONTROLLING
MOTION SCENARIOS
COMBINATION

move
With grouping, the workpiece carriers are stopped at a freely selectable position and combined into groups.

MASTER FREEDOM
BY CONTROLLING
MOTION SCENARIOS
Grouping

move
Nesting permits several processing steps to be performed on one workpiece carrier.

MASTER FREEDOM
BY CONTROLLING
MOTION SCENARIOS
Nesting

move
During tracking, the movement of the workpiece carrier extends the tool’s travel path.

MASTER FREEDOM
BY CONTROLLING
MOTION SCENARIOS
Tracking

move
Depending on the application, the pre-programmed movement scenarios can be individually combined with each other or adapted to certain conditions.

MASTER FREEDOM
BY CONTROLLING
MOTION SCENARIOS
Combinations

move
To reduce the level of system complexity, the direct drive LS One consists of just three base modules. Depending on the customers or process demands, the two motor segments (660 and 1,320 mm) and the redirection module can be combined to form a linear transfer system.

Master freedom through
Adaptability
sophisticated
Expand and replace

move
With LS One, it’s no problem to change the system length. The motor segments of the linear transfer system can be combined. Later integration or removal of linear motor segments is also possible at any time on the hardware and software sides.

Master freedom through
Adaptability
Sophisticated expansion
and replacement

move
Thanks to disconnectable guide rails and daisy chain wiring, motor segments can be added and removed quickly and easily. This save time by adjusting the line layout during the planning phase or product changes. By changing the motor segments, the linear transfer system can be retooled, extended or shortened.

Master freedom
through adaptability
Sophisticated
Expand and replace

move
LS One motors are easily accessible from the outside. The clearly structured daisy chain wiring enables their quick replacement. Easy accessibility to the individual modules and the sophisticated design of LS One minimize service times and in turn, downtime.

Master freedom
through adaptability
EASY MOTOR
REPLACEMENT

move
Workpiece carriers can be added or removed on the LS One at any time. The guide rails and the very design of the workpiece carriers facilitate their mechanical replacement. New workpiece carriers can easily be integrated and processes can be adjusted within the software and control system.

Master freedom
through
Adaptability
Replacable
Workpiece carriers

move
LS One motors are easily accessible from the outside. The clearly structured daisy chain wiring enables their quick replacement.

MASTER FREEDOM WITH
ADAPTABILITY SIMPLE
MOTOR REPLACEMENT

move
To reduce the level of system complexity, the direct drive LS One consists of just three base modules.

MASTER FREEDOM WITH
ADAPTABILITY SOPHISTICATED
EXPANSION AND REPLACEMENT

move
With LS One, it’s no problem to change the system length. The motor segments of the linear transfer system can be combined.

MASTER FREEDOM WITH
ADAPTABILITY SOPHISTICATED
EXPANSION AND REPLACEMENT

move
Thanks to disconnectable guide rails and daisy chain wiring, motor segments can be added and removed quickly and easily.

MASTER FREEDOM WITH
ADAPTABILITY SOPHISTICATED
EXPANSION AND REPLACEMENT

move
MODULARITYPREPROGRAMMED.
PREPARAMETERIZED.
PRE-COMMISSIONED.
LS ONEFUNCTIONAL SUBSYSTEM
MODULARITY.PRE-PROGRAMMED.
PRE-PARAMETERIZED.
PRE-COMMISSIONED.
LS ONEFUNCTIONAL SUBSYSTEM

MODULARITY.
Sophisticated modular system
FOR ADVANCED AUTOMATED
assembly solutions.

LS One, the direct-drive linear transfer system, consists of just three basic modules. The control system is pre-parameterized and pre-programmed. Only the customer process needs to be implemented. With this complete solution, assembly processes can be automated, regardless of previously limiting influences, as each workpiece carrier and each process station can be addressed independently.

MODULARITY.

Sophisticated modular
system for sophisticated, automated
assembly
solutions.

LS One, the direct-drive linear transfer system, consists of just three basic modules. The control system is pre-parameterized and pre-programmed. Only the customer process needs to be implemented. With this complete solution, assembly processes can be automated, regardless of previously limiting influences, as each workpiece carrier and each process station can be addressed independently.

Basically, LS One consists of just three modules and a few individual parts. These are optimally matched with linear motors, the control system and each other to make LS One a highly efficient, reliable basis for any automated assembly line.

FROM COMPONENT
TO COMPLETE SYSTEM
FLEXIBLE, FAST AND AFFORDABLE

move
Workpiece carrier
Redirection module
linear motor module length 1,320 mm
linear motor module length 660 mm
lubrication pump
Supplied as a complete system, the linear transport segments with frame and control cabinet is pre-assembled, tested and commissioned. As a result, users receive a functional subsystem.

THE SOFTWARE MAKES THE DIFFERENCE.
SIMPLE, FAST
& RELIABLE.

move
Control cabinets wired and tested, including basic equipment managing SPS with W.A.S. and customer interface module
Daisy chain wiring

Control cabinet control system
and power supply, including
communication interface

Power supply
installed and tested
for simple installation
The number of workpiece carriers is defined according to the required processes. Overall, up to 64 workpiece carriers can be used on LS One. Additional attachments like pick-and-place units can be placed on a cover plate.

THE SOFTWARE MAKES THE DIFFERENCE.
SIMPLE,
FAST & RELIABLE.

move
Mounting plate in accordance with the requirements
Configured complete system, including project-specific data
Workpiece carrier plates
This mechatronic functional subsystem is completed by the WEISS application software control concept. Users benefit from a fast production start and high process reliability during start-up and operation.

THE SOFTWARE MAKES THE DIFFERENCE.
SIMPLE,
FAST & RELIABLE.

move
Basically, LS One consists of just three modules and a few individual parts. These are optimally matched with linear motors, the control system and each other.

From the component
to the complete system
flexible, fast & cost-effective

move
Supplied as a complete system, the linear transport segments with frame and control cabinet is pre-assembled, tested and commissioned.

The software makes the difference.
Simplicity, speed &
Reliability.

move
The number of workpiece carriers is defined by the required processes. A total of up to 64 workpiece carriers can be used on LS One.

The software makes the difference.
Simplicity
OF INTEGRATION.

move
This mechatronic, functional subsystem is completed by the WEISS Application Software control concept.
move

The software makes the difference.
Simplicity
OF INTEGRATION.

move
Workpiece carriers can be added to or removed from LS One at any time. The guide rails and the design of the workpiece carriers themselves facilitate mechanical replacement.
move

Master freedom through control
Replacable workpiece carriers

move

From the component
to the complete
system
flexible, fast and cost-effective

Discover our extensive collection of useful PDFs and data! Here you will find everything from certificates and product brochures to technical data sheets for the LS One direct-drive Linear Transfer System.

From the component
to the complete system
flexible, fast and
cost-effective

Discover our extensive collection of useful PDFs and data! Here you will find everything from certificates and product brochures to technical data sheets for the LS One direct-drive Linear Transfer System.

PRECISION.
The mechanical advantages of the
LS One linear transfer system.

The efficiency requirements for production systems have risen sharply in recent years. Production times are becoming shorter and output is increasing in order to achieve rapid amortisation of the systems. Precision in the process is still an important factor for high-quality end products. It must be guaranteed, even if processing times become shorter and process steps more complex.

PRECISION.
The mechanical advantages of the
linear transfer
system LS One.

The efficiency requirements for production systems have risen sharply in recent years. Production times are becoming shorter and output is increasing in order to achieve rapid amortisation of the systems. Precision in the process is still an important factor for high-quality end products. It must be guaranteed, even if processing times become shorter and process steps more complex.

PRECISION Fact 05 Cooling system

Heat is generated when operating electric motors. This can lead to thermal movements in a steel structure. To avoid this, air coolers are integrated into LS One on the motor modules and redirection module as a standard.

PRECISION Fact 06 LINEAR MOTORS

The linear motors from LS One are characterized by high speed and precision. Sensors and control of the workpiece carriers are directly integrated in the individual motor. (Motor section length with 660 mm and 1,320 mm).

PRECISION FACT 07 EXITS

WEISS has inserted exhaust air outlets above and below the motor position. This allows the air to circulate freely. In addition, the drive system is actively air-cooled. This enables LS One to achieve maximum performance in terms of acceleration, cycle times and load capacity.

PRECISION Fact 08 CENTRAL LUBRICATION

Central lubrication increases the service life of the guide concept by reducing the friction between the workpiece carrier rollers and the guide rail. At the same time, it reduces maintenance and servicing costs, as the lubrication system sends a signal when the lubricant level falls below the minimum level.

PRECISION Fact 01 Focus on efficiency

LS One achieves high performance values because every detail is systematically developed and optimally matched. This is how LS One makes the difference with a high repeatability of ±0.03 mm (x-/y-direction) paired with a speed of 4 m/s, acceleration of 30 m/s2 and a payload of up to 5 kg per workpiece carrier.

PRECISION Fact 02 V-SHAIN GUIDANCE

LS One guides the workpiece carriers on V-rails made of steel. At the same time, the workpiece carriers run on steel rollers. This “steel-on-steel” solution is robust and coordinated to minimize wear and deliver high precision over the entire service life.

PRECISION Fact 03 Two GUIDANCE SHIELDS

To support the precision, the workpiece carriers are additionally supported at the top and bottom on a flat guide based on a rolling element. This allows higher workpiece weights and machining forces.

PRECISION Fact 04 PRETENSIONING

The inner rollers of the workpiece carriers are constantly preloaded and run in an all-metal precision guide based on a rolling element. This constant pre-tensioning of the inner rollers along the entire transport path causes constant friction during movement. This increases the service life of the Linear Transfer System.

PRECISION Fact 01 Focus on efficiency

LS One achieves high performance values because every detail is systematically developed and optimally matched. This is how LS One makes the difference with a high repeatability of ±0.03 mm (x-/y-direction) paired with a speed of 4 m/s, acceleration of 30 m/s2 and a payload of up to 5 kg per workpiece carrier.

PRECISION Fact 02 V-SHAIN GUIDANCE

LS One guides the workpiece carriers on V-rails made of steel. At the same time, the workpiece carriers run on steel rollers. This “steel-on-steel” solution is robust and coordinated to minimize wear and deliver high precision over the entire service life.

PRECISION Fact 03 Two GUIDANCE SHIELDS

To support the precision, the workpiece carriers are additionally supported at the top and bottom on a flat guide based on a rolling element. This allows higher workpiece weights and machining forces.

PRECISION Fact 04 PRELIMINARY TENSION WORKPIECE CARRIERS

The inner rollers of the workpiece carriers are constantly preloaded and run in an all-metal precision guide based on a rolling element. This constant pre-tensioning of the inner rollers along the entire transport path causes constant friction during movement. This increases the service life of the Linear Transfer System.

PRECISION Fact 05 HIGH-PERFORMANCE AIR COOLER

Heat is generated when operating electric motors. This can lead to thermal movements in a steel structure. To avoid this, air coolers are integrated into LS One on the motor modules and redirection module as a standard.

PRECISION Fact 06 LINEAR MOTORS

The linear motors from LS One are characterized by high speed and precision. Sensors and control of the workpiece carriers are directly integrated in the individual motor. (Motor section length with 660 mm and 1,320 mm).

PRECISION FACT 07 EXITS

WEISS has inserted exhaust air outlets above and below the motor position. This allows the air to circulate freely. In addition, the drive system is actively air-cooled. This enables LS One to achieve maximum performance in terms of acceleration, cycle times and load capacity.

PRECISION Fact 08 CENTRAL LUBRICATION

Central lubrication increases the service life of the guide concept by reducing the friction between the workpiece carrier rollers and the guide rail. At the same time, it reduces maintenance and servicing costs, as the lubrication system sends a signal when the lubricant level falls below the minimum level.

When automation components can be combined with each other, this reduces the engineering effort, significantly shortens project runtimes , and the start of production can take place sooner. Not only can WEISS products be combined, they can also be easily integrated into the overall system as functional subsystems.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
Pick & Place HP70
Pick & Place HP140
Torque rotary indexing table TO220
When automation components can be combined with each other, this reduces the engineering effort, significantly shortens project runtimes , and the start of production can take place sooner. Not only can WEISS products be combined, they can also be easily integrated into the overall system as functional subsystems.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
Portal system 2D Portal / Gantry
When automation components can be combined with each other, this reduces the engineering effort, significantly shortens project runtimes , and the start of production can take place sooner. Not only can WEISS products be combined, they can also be easily integrated into the overall system as functional subsystems.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
Pick & Place HP70
When automation components can be combined with each other, this reduces the engineering effort, significantly shortens project runtimes , and the start of production can take place sooner. Not only can WEISS products be combined, they can also be easily integrated into the overall system as functional subsystems.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
Rotary indexing table CR-N 260
Pick & Place HP140
Torque rotary indexing table TO400
Torque rotary indexing table TO220
When automation components can be combined with each other, this reduces engineering costs. Project lead times are significantly shortened and the start of production can take place earlier. Not only can WEISS products be combined with each other, they can also be easily integrated into the overall system as functional subsystems.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
Pick & Place HP140
When automation components can be combined with each other, this reduces engineering costs. Project lead times are significantly shortened and the start of production can take place earlier. Not only can WEISS products be combined with each other, they can also be easily integrated into the overall system as functional subsystems.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
Portal system 3D portal / gantry
Delta Robot DR
All WEISS linear transfer systems are delivered with the W.A.S. application software as standard. This enables simple integration.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
All WEISS linear transfer systems are delivered with the W.A.S. application software as standard. This enables simple integration.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
All WEISS linear transfer systems are supplied with the W.A.S. application software as standard. This enables simple integration.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
All WEISS linear transfer systems are delivered with the W.A.S. application software as standard. This enables simple integration.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
All WEISS linear transfer systems are delivered with the W.A.S. application software as standard. This enables simple integration.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE
All WEISS linear transfer systems are delivered with the W.A.S. application software as standard. This enables simple integration.

Integral. Our
philosophy of
Easy to Combine.
Easy to Integrate.

MOVE

Discover more LS Range

LS LINK

Freely programmable linear transfer system

LS 280

Fixed-cycle linear transfer system

LS PORTFOLIO

Unrivalled portfolio. Exceptionally unique

LS HYBRID

Hybrid-drive linear transfer system

Discover more
LS Range

LS LINK

Freely programmable linear transfer system

LS 280

Fixed-cycle linear transfer system

LS PORTFOLIO

Unrivalled portfolio. Exceptionally unique

LS HYBRID

Hybrid-drive linear transfer system

WOULD YOU LIKE TO LEARN MORE
AND TALK ABOUT YOUR SPECIFIC APPLICATION?

For questions, detailed information or specific offers on LS One, please contact our team of experts. We help you select the right combination with …

… an accurate needs analysis.
… an application-specific design.
… combinations with other WEISS components to create a functional sub-system.

Take the opportunity for a personal conversation
We look forward to seeing you

WOULD YOU LIKE TO LEARN MORE
AND TALK ABOUT YOUR SPECIFIC APPLICATION?

For questions, detailed information or specific offers on LS One, please contact our team of experts. We help you select the right combination with …

… an accurate needs analysis.
… an application-specific design.
… combinations with other WEISS components to create a functional sub-system.

Take the opportunity for a personal meeting – we look forward to hearing from you!